Understanding Brake Controllers

 

   

 

We came across this chart on the Hitches Online website in the States. Whilst we don't agree with some of it here it is! The website is a good one and easy to navigate. There is a lot of Australian specific information in our DIY section on brakes and electrics. If you go to the Hitches site we suggest you have a peek at the receiver hitches page - they start at just $79.00!!!!!!
 


An Electric Brake Controller is a device that supplies power from a vehicle to a trailer's electric brakes. There are 2 types of electric brake controllers on the market.

1. Time Delay Activated (or "solid state) controllers are "enabled" by the brake pedal switch and apply a gradual voltage to the trailer's brakes using a Time Delay Circuit.
Advantages:
inexpensive, user friendly, low profile, can be mounted on any angle.
Disadvantages:
consumer resistance to solid state technology, most units affected by emergency flashers.

2. Inertia Activated (or "pendulum style") controllers are "enabled" by the brake pedal switch and "activated" by a Pendulum Circuit that senses the vehicle's stopping motion and applies a gradual voltage to the trailer's brakes.
Advantages:
consumer acceptance, smooth braking action, operates well under adverse braking conditions. Disadvantages: bulky, must be mounted and calibrated level, more expensive. With both styles, the maximum output of the unit is user adjustable. Both styles have pressure sensitive manual override trigger that can be used to apply the trailer brakes independent of the vehicle brakes. Most importantly, both achieve the same goal safely and reliably. The wiring configuration on both units is the same. All Hidden Hitch supplied Brakes Controllers require 4 wire connections. 1. Trailer Feed (usually Blue) 2. Ground (usually white) 3. Brake Switch (usually red) 4. Battery Power (Usually black)

Trailer Feed
This is the wire that supplies brake power from the controller to the 6 way or 7 way trailer connector at the back of the vehicle. Some vehicles with factory tow packages already have this wire run from under the dash to the rear of the vehicle. Otherwise, it is run along the underside of the vehicle and through the firewall to the desired Brake Control mounting location.

Ground
This wire is connected to the brake controller to any reliable ground source.

Brake Switch
This can be found near the top of the brake pedal. There are wires extending from the switch and using a test light, the wire that has power when the brake pedal is pressed down can be found. This wire is tapped into using a scotch lock.

Battery Power
This is the connection that supplies power to the brake controller. Some vehicles with factory tow packages already have this wire run from under the dash to the battery with some kind of circuit protection. Otherwise a wire must be run through the fire wall and connected directly to the battery with an in line circuit breaker installed.

Installing Brake Controllers can be fairly simple. Hidden Hitch provides "Brake Mate" Installation Kits that provide everything required to perform an installation. Some vehicles make installing extremely simple by supplying OEM connectors under the dash. Hidden Hitch offers inexpensive adapters to connect Brake Controllers on late model Ford and Dodge trucks.

http://www.hitchesonline.com/acces_includes/brake_info.htm

Bob Eustace

 

 

 

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Last updated: 21-Jun-02